New Shop

 

09-26-2004
posted by TheFrenchCanadian



Quote:
Originally Posted by Franz
...Hell, while yer at it, you might oughta add a 2" conduit for stuff you'll want out there in the future.




I absolutely second this. I pulled cable and installed electronics years ago(CCTV, nurse call systems, intercom etc...), and I always found you needed to leave yourself an "out" for the future. In fact, the guys I worked for insisted on always leaving room in conduits and leaving a string in there too, while you were at it.

A conduit to your shop would be tremendously useful if you ever decide to install a phone, an alarm etc at a later date. You won't have to re-trench everything again...

My buddies all laugh at me now because anytime I put a cable anywhere, I leave a piece of string for "future considerations".
They usually stop laughing when I come back six months after I installed their sattellite dish and use my string to pull in a second line in - in about 10 minutes - of course the labour charge is the same: beer, lots of beer...

 



09-26-2004
Dman033189


When we redid our electric to the garage we tied a sting to a plastic bag and vacumed the bag through it worked pretty good too.
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Don

 



09-26-2004
posted by TheFrenchCanadian



That's a heck of an idea Dman! I hadn't thought of that one... beats wresting with a fishtape!

Occasionally we used remote control 4x4 toy trucks to drag strings across suspended ceilings... generally, it wasn't much faster than removing the tiles one by one and climbing up the ladder to tug the string along, but it was a he!! of a lot more fun!!

I'm not sure our boss new about it though...


 



09-26-2004
posted by Franz


A chunk of sponge rubber works really well vacuuming thru a conduit, and you can do really long runs using a blower at the other end. Compressed air doesn't work well, unless you have the proper conduit piston and a huge compressor.

Above ceilings, I generally go with a set of chimney cleaning brush rods that screw together in 3 foot sections. Either an eggbeater or a pair of roller skate wheels on the end generally gets the rod there. Greenlee now sells green fiberglass rods for about 5 times what chimney rods cost.
Of course, in really open ceilings, the crossbow pistol with fishing reel really makes time, as long as you have a clear shot.



 



09-27-2004
posted by Cutter


Well, I see there have been a lot of page views over the weekend & I am sorry I had little or nothing to report. The weather did not cooperate. Now I want to emphasize that I am not whining for my little misfortune when Florida just got pounded again & now you guys just north of there are getting yours again, I'm sure. I can handle a little rain but I can't get much outdoor work done when it is happening.
But it is peculiar to look at the US weathermap & see a pattern like this. Other than Hurricane Jeane, there is one other cluster of storm clouds in the entire country - right smack in the middle of West Texas. Been this way all weekend.


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cutter



 



09-27-2004
posted by Cutter



But I caught enough of a break to get the cable run for the shop lights & outlets other than the welder service. I pulled the 240 directly from the meter feed though a new 70 amp breaker, then down through the trench & back up through the wall into the new building. This gives me a main breaker outside the shop & enables me to turn off either building independent of the other. I thought that made more sense than running the shop off the main breaker for the house.


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cutter


 



09-27-2004
posted by Cutter

And finally, this is my 30 dollar ITE box & some of the breakers with 2 of them finally in use!! For the first time since Pablo & the boys finished the structure, it has lights running off it's own power. I even have the cover for the breaker box.
 

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cutter


 



09-27-2004
posted by Cutter




The outlets ain't pretty & they're not code but at least I have a little something to work with without having to string an extension cord under the door. The way the water runs off the shop roof onto the patio cover and then splatters against the door, that cord caused a little leak, so it's nice to finally have the shop powered up.


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cutter

 



09-27-2004
posted by Cutter


So no, I never did get the cable run for the new welder & I never did burn any wire with it. The way it is raining right now, I don't know when I will get to do that.
Meanwhile, here is a picture of my 1400 dollar lamp table.


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cutter


 



09-27-2004
posted by Mischa

Hello everyone! Pleased to meet you all. Cutter I just wanted to say "Thanks" and let you know how much I have enjoyed this thread. Mischa


 



09-27-2004
posted by 7018




Cutter did u run power from the house or did i miss some thing?????????????


 



09-27-2004
posted by morpheus



You're making progress Cutter ... see, you needed a challenge to keep you motivated
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Jack's Place - 4x4's, Tools, Humor, Bungi Jumping and more ....


 



09-27-2004
posted by Cutter



Quote:
Originally Posted by Mischa
Hello everyone! Pleased to meet you all. Cutter I just wanted to say "Thanks" and let you know how much I have enjoyed this thread. Mischa




Thank you, Mischa. Welcome to our sandbox. Sharing my shop project has doubled the fun for me.

Yeah Paul, I sure did run power from the house; maybe you missed some things while you were living though the blackout but I really only hooked it up yesterday. There is not light one installed in the building yet, just a couple of work lights.

Well Jack, I dunno about this motivation thing; I got more challenges than I have ambition or energy.

Speaking of challenges, I decided to pass one of them along to Rick, the gutterguy; I picked him out of the phone book & liked the way he talked. He came by Saturday afternoon & looked it over, wound up quoting me $50 dollars less than the ballpark figure he offered off over the phone. Two 30 foot runs of colored continuous gutter plus downspouts comes out to $246; my experience with gutters is that those guys can do the job better & faster than I can buy the materials & the seamless gutters are so much better than using 10 foot sticks with joints that always drip. Of course, he's already running about 10 days behind & every day of rain adds another day to it, so it will be next week or even the following one before he can get to it.
__________________
cutter



 



09-27-2004
posted by Jake



Sand box, is that the stuff we have been floating in? I swear it was....Oh never mind.


 



09-29-2004
posted by Cutter


Let there be light



I hate to admit that I have come to this point with no preparation whatsoever for lighting the building, only the vague awareness that something would have to be done about it. So I would like your input on the most efficient way to light this sucker up.

My first inclination is to just go out & buy a bunch of 2-tube 40 watt fluorescents and screw them to the rafters, probably about 8 in each 15 foot bay or a total of 16 fixtures. I know there was a considerable discussion of this back on the boy "businessman's" site but I'd rather start fresh than to go back there looking for it.

I would appreciate your recommendations.
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cutter


 



09-29-2004
posted by madam X


The beacon of SFT



Quote:
Originally Posted by cutter
I hate to admit that I have come to this point with no preparation whatsoever for lighting the building, only the vague awareness that something would have to be done about it.
<snip>
I would appreciate your recommendations.




Cutter, that's not the kind of light I'm familiar with but I have observed something noteworthy.

This morning, at 7,341 views your Shop thread has exceeded Biker Banking at 7,279 views.
(edit 4/15/07 - the Shop thread on SFT now has
25,758 views)

Thanks for giving us all something to check out with our morning coffee.
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madam X - Site Empress for Life
Director of Policy, Inane Matters (by appointment)
Sic gorgiamus allos subjectatos nunc

Now go kill something for me


 



09-29-2004
posted by Cutter



I have to admit I take some small pleasure in the numbers; I take more in knowing you all enjoy it.
Thank you.
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cutter


 



09-29-2004
posted by Franz


Just go to the box store and buy one or two of the $20- mercury lights and hang them in the peak, for base lighting. Either bypass or tape over the photocells, and you'll have enough light till you figure out what you're really doing where.
Add additional purpose specific task lighting as youget thigs figured out.

 



09-29-2004
posted by Cutter




Thanks Franz. I really like that idea because it lets me move along to other things and is kind to the budget. I had considered using a couple of halogens but I suspect the Merc vapors would diffuse the light more evenly. Also I seem to be somewhat sensitive to fluorescent flicker; they usually annoy me & over time that takes a toll on my ability to stay focused. I have enough trouble with that in daylight.
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cutter



 



09-29-2004
posted by D York


The mercury lights are a good idea, I think you would like the 175w better than the 100w as they seem to be more toward the whiter color than the blue tint.


 



09-29-2004
posted by TheFrenchCanadian



I like the mercury light idea, however, correct me if I'm wrong, but I don't think mercury vapor lights are instant on, and that can be an annoyance too (albeit a minor one...).

Here's another idea along the same lines though (and more in keeping with the budgetary constraints)... why not just put up 4 or 6 ordinary light fixtures and use 300 watt bulbs in them for now. That'll give you decent enough basic overall lighting, and you can add specific light as time/necessity demands (as Franz suggested). At least the wiring you'll need will be in place, in any case.

Later on, you can replace 'em with anything you want - be it mercury vapour, or fluorescent, halogen or whatever. The fact it's all wired up will make it an easy swap once you decide. I personally like to keep two circuits for lighting in my shop, one for basic lighting, with old fashioned incandescent bulbs (the one I use when checking the latest damage done to our van after my wife gets home from work...) and a brighter one, with fluorescents, for when I'm acutally trying to accomplish something in my shop (like getting in there to weld for a change... ).

Just my $0.02
Luc


 



09-29-2004
posted by moe1942

Cutter,

Good suggestions all. Maybe the temp answer is several incandescent bulbs for instant light until the vapors churn up. They don't take all that long to come up full.

The instant light will let you find the brew and suck down a few while you try to remember why the hell you are in the shop...
 



09-29-2004
posted by MangleWeld



Cutter this is a blast. Every time I read this thread I laugh untill my sides hurt. With all the help your getting it will take you longer to read the threads than to build the shop. Put up all the lights and reciepts you can afford you won't be sorry down the road, run 220 to at least two or three sides of the shop for the welders. Looking for the fix every day hang in there. Joel


 



09-29-2004
posted by Franz



Cutter, now that I had some sleep, if you're paying much over 6 cents a kwh for electrons, also consider Sodium lighting. Of course, that is Nasty Orange Light, but in a shop it isn't too bad, other than color (colour for the Canahodians) rendition, and is fairly easy on the eyes, especially if you're sensitive to flourescent spectrum. Sodium is far closer to the infrared end of the spectrum.
The fixture will cost about 40 bucks, but you quickly gain that back in electric costs, at my rates, Sodium cost recovers in less than a year.
Hell, you might even get a utility rebate for saving electrons if the company is running a program.

 



09-29-2004, 09:19 PM
posted by linngl


Cutter I was in your same position about 9 months ago. I had read all the opinions on lighting on the other site. I ended up purchasing 16 new Lithonia T8 fixtures off of Ebay for $9.00 each. These had electronic ballast and are instant start. I think the temperature rating is down to 0 degrees F. I purchased 50 T8 bulbs off of bulbs.com for less than 2.00 each. My shop is 30 x 42 with 12 ft. walls. I installed OSB (oriented strand board) all the way around the shop up to 8 ft. I then painted the OSB white with the cheapest Wal-mart latex. I installed the 16 fixtures in 4 rows of 4 across the roof. I screwed them to the 8" C-perlins. I installed 4 switches by the entry door so that I can turn on 4 at a time. With all 16 on at night its like daylight inside if not better. They give off a very white light. They are absolutely quite. With all 16 on and nothing else running you can barely hear a hum. My computer fan is much louder. I live about 200 miles Northeast of you. Electricity for my shop is $0.10 / KWH. Each T-8 bulb is 32 watts. With all 16 on it cost me a little over $0.10 / Hr to operate them. I usually only have 8 on at a time and the lighting is still excellant.


 



09-29-2004
posted by Dman033189


I have almost got electric in my new barn and I will have the same question so I am watching some of you guys ideas. Any tips for digging a whole for the power line?
__________________
Don

 



09-29-2004
posted by SheepDog



I like to have more sources of light in a work area rather than fewer. Having a couple bright ones casts shadows that I find annoying, even with white walls. Like linngl, I also have some T8 fixtures that I salvaged and replaced the ballasts. I don't notice the hum or any flicker and they seem to work fine in the cold (30*F ) weather we have here. The color balance for fluorescent tubes has gotten MUCH better the last few years, and I find the daylight balanced ones to be my favorite. And I, too, have them on multiple switches, but I have a set on one switch that is for the whole area and some others on switches for specific areas like a workbench.


 



09-29-2004
posted by Franz


Well, in the intrest of my lazy typing, let me just mention flourescent lights mounted more than 12 feet from where you'll be working are close to useless.
The light density of flourescent drops off radicly 10 feet from the fixture, get a light meter and check it yourself.

There are multiple flourescent outputs, with suffixes to the lamp number such as CW, WW and D. D is the closest to daylight.


 



09-30-2004
posted by Cutter



Quote:
Originally Posted by linngl
I live about 200 miles Northeast of you.




As OReilly says, "name a town, name a town, name a town". At least that's what I thought he was saying.
But no salesman will call, no bill collectors, no door to door children selling bad candy. What town? FYI, I grew up at Goodlett, went to school in Quanah & learned to drink beer at Trash Hill.
__________________
cutter


 



09-30-2004
posted by Cutter



Quote:
Originally Posted by Dman033189
Any tips for digging a whole for the power line?




Don, I have little experience digging a "whole". I did dig a short trench, with a sharpshooter.
__________________
cutter

 



09-30-2004
posted by linngl


Cutter that would be Nocona, Tx.

 



09-30-2004
posted by Cutter



Quote:
Originally Posted by linngl
Cutter that would be Nocona, Tx.



and LOL. I have a sister that lives at Lake Nocona.
__________________
cutter

 



09-30-2004
posted by linngl


I've spent many hours on the Lake.

I shouldn't mention this but an old science fiction literature class at A&M won't let me. I think Hal9000 asked "Dr. Chandra, will I dream?"
 



09-30-2004
posted by Sberry


Cutter, I just got DSL so I was thumbing back thru this thread. It appears you ran a 3 conductor plus ground feed to this new building? Or did you run just 3 conductor?


 



09-30-2004
posted by fatfrank



Quote:
Originally Posted by cutter
FYI, I grew up at Goodlett, went to school in Quanah & learned to drink beer at Trash Hill.




Thats pretty funny, I lived in Childress from 6th grade thru 10th grade and I also drank some beer at trash hill, and under the bridge at the Pease(sp?) river crossing.


 



09-30-2004
posted by Cutter



Quote:
Originally Posted by Sberry27
Cutter, I just got DSL so I was thumbing back thru this thread. It appears you ran a 3 conductor plus ground feed to this new building? Or did you run just 3 conductor?




3 conducter plus ground.
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cutter


 



09-30-2004
posted by Sberry

I assume you seperated the neutral and the ground conductors in the shop panel? You must have a seperate equipment ground bar I couldnt see in the picture?


 



09-30-2004
posted by Cutter


Quote:
Originally Posted by fatfrank
Thats pretty funny, I lived in Childress from 6th grade thru 10th grade and I also drank some beer at trash hill, and under the bridge at the Pease(sp?) river crossing.



Childress is where my Sis & her husband lived until they retired.


Quote:
Originally Posted by linngl
I think Hal9000 asked "Dr. Chandra, will I dream?"



Someone else mentioned that a while back but can I help it if the guy couldn't spell his own name?
__________________
cutter

 



09-30-2004
posted by Cutter



Quote:
Originally Posted by Sberry27
I assume you seperated the neutral and the ground conductors in the shop panel? You must have a seperate equipment ground bar I couldnt see in the picture?




Okay. I had a long talk with a retired elctrican about that yesterday. The original wiring to my house was not grounded (earth ground, I mean); I drove the stake Monday, still need to pick up some #6 bare & an add-on bussbar. I know there is a small roll of bare ground somewhere in my old shop, can't find it.
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cutter

 



09-30-2004
posted by john pen



Why is ground wire bare ?
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Im just here for the beer and chips...
Hoping some day to be on the "list"....

 


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